PENDEL

The machine is designed as an intelligent CNC machining center designed according to predefined requirements for the scope of machining, and the range of input materials.

Working with the machine is easy on operating personnel.

The control is designed as intuitive via the touch screen communication panel and via zone button control panels.

Machining programs are stored directly in the machine, for specific profiles and types of machining required.

Calling up the program is possible by specific input and selection on the touch panel, or simply by scanning the QR CODE production drawing using a hand-held scanner.

The graphics on the panel show the activated program, the machining result, and the position of the profile insertion.

The processing itself takes place in two successive closed cabins.

Chips and chips are exported by a digging conveyor. The conveyors are equipped with a separation device for separating chips and cuttings at the breaking point.

The machining area is illuminated.

The machine has optically guarded two working zones, which allows continuous operation. While automatic processing is taking place in one zone, the other zone allows the operator to insert and remove profiles.

The machine control has 14 CNC motorized positioning axes.

The clamping mechanisms of the profiles of both working zones are equipped with automatic motorized positioning of the clamps, with symmetrical positioning of the spacing of the support table tops for any dimension in the working range.

The cutting chip is held in place by a pneumatic clamping mechanism with a tilting slide.

The machine is equipped with internet connection and EWON device, for remote management of Inventors, Servo-Drivers, PLC, and Touch Panel of the machine

Technological procedure of the work cycle:

By switching on the machine with the main switch, the input conditions are automatically checked.

If the input conditions are met, the machine is put into standby mode.

The standby state is signaled by a beacon optical signal and a touch panel.

Basic entry conditions:

The status of the safety circuits is checked.

The dual-zone light barrier is activated

The operating air pressure is checked

The pneumatic branch is automatically activated to bring the pneumatic actuators into the home positions

The servo axes are initialized and set to the default positions, according to the order defined in the program.

The condition of the cutting fluids for both cabs is checked

By selecting the machining program, the machine is automatically moved to the position for inserting the profile bar.

The rod is inserted into a pneumatically operated motorized positioning vice, by placing it on automatically symmetrically distributed table supports.

The vice control is push-button directly at the insertion point.

After positioning the rod in the tip jaws, the clamping process is activated by a push-button control. The clamping can be interrupted or returned step by step.

The material clamp has an optical position signal.

Start machining

By starting the machining program, the machine automatically positions both cabs to the activated working zone.

The individual machining macros of the detailed machining are executed step by step in the machining program.

The machining step has a precisely determined sequence of individual steps.

The second work zone - inactive signals readiness to select the machining program and load the material on the work table. By starting the machining program, the zone becomes active, as indicated by the beacon signaling, and the zone area becomes optically guarded.

At the end of the automatic machining process in the first working zone, the machine cabins are automatically moved to the second activated zone and the selected machining program is started.

The abandoned first working zone signals the status for removing the machined and loading a new piece of material.

The positioning accuracy of the sawing and milling units is 0.05 mm, and the machining accuracy is +/- 0.1 mm.

The working zone of the machine is in a covered lighted cabin. In the X-axis of movement, the cab openings are fitted with bristles to minimize chip evacuation.

Violation of the guarded zone in front of the cab automatically interrupts the machine's operating cycle. By resuming the cycle, the machine continues from the last executed machining macro.

The machine cabin is lined with noise insulation

The chassis of the machine is fitted with sliding guide plates, for directing sawdust and cuttings to the digging conveyors of individual working zones.